Wageningen University & Research recently released the ‘Sustainability Assessment of Coffee Capsules’ report, analyzing the environmental impact and circularity of compostable bioplastic, conventional plastic, and aluminum capsules. The study, which assessed greenhouse gas emissions and employed the Material Circularity Indicator (MCI) developed by the Ellen MacArthur Foundation, comprehensively evaluated circularity by considering recycling rates, recycled content, process yield, biobased content, reusability, and lifespan. Additionally, it examined various end-of-life scenarios, such as industrial composting (specifically for compostable capsules), recycling through lightweight packaging waste collection, incineration with energy recovery, landfill with energy recovery, and mono-collection (specifically for aluminum capsules).
Compostable bioplastic coffee capsules as sustainable option
The report concludes that when considering both greenhouse gas emissions and circularity, compostable plastic capsules are the most sustainable option, namely those made of PLA and PHA. Their MCI is 100% (fully circular) when the capsules are composted: materials are both biobased (non-fossil based) and biodegradable. Both coffee grounds and capsule material can be kept in the loop as they are “organically recycled” via the biosphere into compost. Compostable options remain sustainable even when consumers dispose of the capsules in the ‘wrong’ container. Currently in the Netherlands, the main hurdle is getting compostable coffee capsules accepted in the separately collected municipal organic waste.
To tackle the composting challenge, the report recommends: “Compostable coffee capsules are a promising solution in terms of sustainability but require multi-stakeholder consensus. We therefore recommend that the national government initiates negotiations between the coffee industry, the waste management industry and material producers to define the conditions at which the compostable capsules can be accepted to be treated with separately collected municipal organic waste. Alternatively, in the context of the ongoing discussion regarding the Packaging and Packaging Waste Regulation, EU institutions should confirm the initial proposal of the European Commission and demand the use of compostable materials for coffee capsules and pods and their processing with organic waste.”
“At TotalEnergies Corbion we are looking forward to the implementation of European legislation that ensures that the most sustainable end of life option for PLA products is possible across Europe, and not only in a few countries, like Italy for example” said Thomas Philipon, CEO TotalEnergies Corbion.
Aluminum capsules rank as the second-best option only when collected separately through dedicated systems (mono collection), enabling aluminum recycling and coffee composting. However, despite using recycled aluminum for capsule production, the Material Circularity Indicator (MCI) remains lower (around 60%) compared to compostable capsules. A closed recycling loop isn’t viable due to the accumulation of untargeted trace elements in aluminum, diminishing its flexibility over time. Additionally, a significant challenge lies in achieving widespread participation in a voluntary mono-collection system.
As for conventional fossil-based plastics, the research shows that they do not fit in a circular economy as neither the plastic capsules nor the spent coffee grounds are recycled. The MCI is below 50%.
“Annually, billions of coffee capsules are used in Europe. Even though coffee grounds contribute the most to greenhouse gas emissions when it comes to single serve coffee use, the material used in these capsules has a sizable impact nonetheless,” project lead Ingeborg Smeding explained.